Do not continue use of the winch until the battery is completely run down. Attach the Circuit Breaker to the Positive Terminal on the battery. Use supplied power cords/wire rope or cables listed in manual only. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. I haven't been planning on getting a winch in the near future, but the price is intriguing. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. I have a 2000 winch and use it to load my golf cart on the trailer. Fingers may be caught and get pulled into fairlead or drum. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . No hardware to mount or connect the electrical components. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Winch motor will be hot during and after use. Put the vehicle's transmission in Neutral. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Stay alert, watch what you are doing and use common sense when operating. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. This wire rope must be discarded and not be used. Heres how you can do that: Thats all there is to it. You could lock it up to keep everything secure and cut a hole to run winch line out. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Refer to Relocating the Control Box on page 8. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). Badland Winch Parts, Replacements & Accessories. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Badland 63770 ZXR 12000 lb. What other Badland 2500 winch parts do you think are perfect? According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. If you have a wireless remote, connect the remote control receiver to the solenoid box. They are appropriately priced, and are easy to install. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold I cant find a model number, but there is an Item Number #68145 on the label. To achieve the maximum amount of power, you need to make sure that the battery can keep up. Always wearheavy-duty leather gloveswhen handling the winch. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. Let's discuss some setbacks of this unit. The design of the model's housing is weather-resistant and high-impact. The winch rope smoothly glides over the aluminum. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. Do not use thinner/longer cables or link multiple cables together. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. You may need a plastic encasing to secure your circuit breaker from water and dust. These winches weigh around 90 pounds. Although this winch offers excellent power, its speed is a bit disappointing. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. Im looking for a drum assembly for a Badland 2500 lb winch. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. We have other buying guides in the site. The first item on our list is a synthetic rope from Mile Marker. Instead, it would be best if you kept a few things in mind. Just imagine how good quality their products are if the military uses them. Don't get scammed by websites pretending to be Harbor Freight. This item can only be purchased on www.buya.com with "In-store pickup" only. Install the winch using hardware specified on the specification chart. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 Required fields are marked *. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Also go over some things th. Ventilate area well before and while working on battery. This can accommodate any winch line with a thickness of 5/8 inch and thinner. It is easy to install this device. A good advantage you can get with this fairlead is that it looks cool. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. It features a three-stage planetary system for gear transitions to speed up the process. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. It is relatively easy and manageable with the Badland Winches. I dont know about you but that is a big advantage for me. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. There are two black wires and two red wires that come out of the winch. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Diagrams within this manual may not be drawn proportionally. We hope these videos help inform your tool-buying decisions. Will the new electronics parts that are available work on this winch? For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. The company focuses on the customer experience that this product provides. Winch Central is reader-supported. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. Also, they protect your hands from scratches and injuries. Insert Switch Assembly all the way into connector. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. If problem persists, a qualified technician needs to check and repair. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Your email address will not be published. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Please familiarize yourself with the operation of your winch before using it. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Winch Motor: 2. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Connect the black cable from the batterys negative side to the winch. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. I bought a 12000 zxr last year but never opened it until yesterday. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. After intensive testing and experiments, this device is designed with advanced technology. Run in short bursts without load until completely dry. This does not influence the price or reviews. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. We are in the process of making one similar for Badland winch 12000 parts as well. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. It is too late to reverse the damage at this point, the wire rope must be discarded. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Winch with Wire Rope. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. The drum or spindle broke on the side closest to the motor. 3. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Good thing that there are winch manufacturing companies that do that. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Remove old Wire Rope and attach new assembly. Do not step over wire rope. It's simple: I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Wiring a winch is often a fearful task. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Keep clear of wire rope, hook, and load while winching. They are very popular and have been a default for 44 vehicles. Mounting Plate: 3. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Some people are too busy knowing it all to ever learn anything. We recommend giving the device some rest in between and letting it cool off. , connect the remote control box to the solenoid box. They are less dangerous than steel cable when it breaks. You may wish to keep the engine running while using this winch, to continually recharge the battery. A clicking indicates proper activation. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. This helix gives rise to the composite rope. 120 volt Badland Winch. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. We may earn a small commission from affiliate links and paid advertisements. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Badland Zxr 12000 Winch Wiring Diagram Database. All connections must be tight and clean. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. For a hawse fairlead, the angle should be as close to straight as possible. Save $250.00 by shopping at Harbor Freight. Hundreds of different brands use the same parts. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Synthetic ropes are lighter and flexible than steel cables.
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